Ariens 927065 User Manual

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Rear-Engine Rider
Ariens 927061,063,065
Gravely 927060, 062, 064
Service Manual
r
01610500 8/03
Printed in USA
Page view 0
1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - Rear-Engine Rider

Rear-Engine RiderAriens 927061,063,065 Gravely 927060, 062, 064Service Manualr01610500 8/03 Printed in USA

Page 2 - TABLE OF CONTENTS

4.2 SAFETY INTERLOCK SYSTEM4.3 FILLING FUEL TANKAWARNING: Safety interlock failure and improper operation of unit can result in death or serious injur

Page 3 - SECTION 1 - INTRODUCTION

4.4 GENERAL LUBRICATIONWARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding.IMPORTANT: Proper maintenance can p

Page 4 - SECTION 2 - SAFETY

IntervalAction25 Hours or Every SeasonCheck Battery Lubricate UnitClean Air Filter^Keep battery and battery terminals clean (see Cleaning Battery and

Page 5

Figure 61. Guide Arm2. Rear Link3. PTOBelt4. Electric Clutch Connector5. Mower Deck6. Front GuideDisconnect Front Guide Hereton a level surface,

Page 6 - 2.5 SERVICE POSITION

4.7 MOWER DECK PITCH ADJUSTMENTAdjust on a level surface, with tires inflated to correct air pressure, and mower lift lever in the middle position.NOT

Page 7 - 2.7 MOVING THE UNIT MANUALLY

1. Deck Lift Rod2. Trunnion3. Bottom ClipFigure 124.9 LEVELING THE 40-INCH MOWER DECKAdjust on a level surface with tires inflated to the correct

Page 8 - SECTION 3 - SPECIFICATIONS

4.12 ANTISCALP ROLLER ADJUSTMENTIMPORTANT: Antiscalp rollers prevent lawn scalping. DO NOT use antiscalp rollers to set cutting height. Adjust all ant

Page 9 - 4.1 CONTROLS AND FEATURES

I4.15 REAR WHEEL AND HYDRO DRIVEWhen the unit is turned off and the parking brake is engaged, the unit should not roll, If the unit

Page 10 - 4.3 FILLING FUEL TANK

SECTION 5 - ENGINE5.1 ENGINE TROUBLESHOOTINGThe following troubleshooting chart is to be used to isolate engine problems and give possible causes and

Page 11 - 4.4 GENERAL LUBRICATION

r5.2 CHECKING ENGINE OILCheck the engine oil daily prior to use.IMPORTANT: Never operate the engine with the oil below the low mark on the dipstick.

Page 12 - INCH MOWER DECK

TABLE OF CONTENTSSection 1 - Introduction...1-31.1 The Manual...

Page 13 - Adjust (Figure 8)

5. Remove the electrical wiring from the engine (charge lead, starter cable, fuel solenoid lead, and magneto kill wire).6. Remove fuel line from eng

Page 14

cSECTION 6 - DRIVE TRAIN6.1 HYDRO TRANSMISSION TROUBLESHOOTINGThe following troubleshooting chart is to be used to isolate hydro transmission problem

Page 15 - 4.11 MOWER HEIGHT ADJUSTMENT

6.2 TRANSAXLE FLUID RECOMMENDATIONSThe fluids used in the transaxie has been carefully selected, and only equivalent or better products should be us

Page 16 - ADJUSTMENTS

t1. Snap Ring 6. Neutral Switch Plugs2. Dump Valve Rod 7. Front Support3. Tension Spring8. Square Key4. Brake Linkage Trunnion9. Yoke5. Drive Linkage

Page 17 - To Adjust Brake: (Figure 17)

SECTION 7 - MOWER DECK7.1 PTO BELT REPLACEMENT Remove1. Lower mower deck to the ground.CAUTION: Use care when releasing idler spring tension.

Page 18 - SECTION 5 - ENGINE

7.3 MOWER BLADE REPLACEMENTrCAUTION: Mower blades are sharp and can cut you. Wrap the blades or wear gloves, and use extra caution when

Page 19

7.6 40-INCH MOWER SPINDLE REPAIRTo repair the blade spindles (Figure 25):1. Remove the mower deck from the unit.2. Remove spindle cover.3. Remove

Page 21 - SECTION 6 - DRIVE TRAIN

7.7 40-INCH MOWER REPLACE THE ELECTRIC CLUTCH (FIGURE 25)Remove1. Remove the mower deck from the unit.2. Remove drive belt by depressing the idler

Page 22 - 6.5 INSTALL TRANSMISSION

SECTION 8 - FUEL SYSTEM»8.1 FUEL SYSTEM TROUBLESHOOTINGThe following troubleshooting chart is to be used to isolate fuel system problems and give pos

Page 23

SECTION 1 - INTRODUCTION1.1 THE MANUALThe purpose of this manual is to provide complete instructions for service, maintenance, disassembly, repair, a

Page 24 - SECTION 7 - MOWER DECK

Any time fuel contamination is found in the fuel system (dirt, water algae, etc.) replace the fuel, fuel filter and flush the fuel lines. Remove the c

Page 25

SECTION 9 - FRONT SUSPENSION9.1 STEERINGThe steering, steering links, and spindle weldments require only minor maintenance (Figure 27).Check mo

Page 26

9.2 REPLACE STEERING PINION AND GEAR (FIGURE 27)Remove1. Remove steering wheel by punching out roll pin.2. Slide tube and plugs off steering shaft.

Page 27

SECTION 10 - ELECTRICAL10.1 TOOLSThere are some specialized tools and test equipment that are needed for electrical repair work. A brief description o

Page 28

Voltage MeasurementThere are two basic rules to be remembered when using a voltmeter. A voltmeter measures the voltage difference between the test lea

Page 29 - SECTION 8 - FUEL SYSTEM

IMPORTANT: When distilled water is added to battery during freezing weather, battery must be charged to mix water with electrolyte, or water will rema

Page 30

IMPORTANT: Charging at higher rates will damage the battery and cause excessive gassing and acid spewing.10.4 SWITCHES2.Jump StartingThe unit used fo

Page 31 - SECTION 9 - FRONT SUSPENSION

Ignition SwitchNOTE: Refer to the wiring diagram of the unit involved to determine switch functions and test using the methods descr

Page 32 - I'f

functioning) or the device is open and is therefore defective. Use an ohmmeter to check for continuity.10.7 DIODES AND RECTIFIERSDiodes are solid sta

Page 33 - SECTION 10 - ELECTRICAL

10.8 CONTINUITY DIAGRAMModel 927061, 063, 065The diagrams below show the various states of connection for electrical components. The solid

Page 34

SECTION 2 - SAFETYWARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructio

Page 35 - Specific Gravity Check

10.9 ELECTRICAL SYSTEMModel 927061,063,0651. Clutch Switch6. Light (optional)2. Diode7. 25 Amp Fuse3. Switch8. Relay4. Key Switch9. Solenoid5. Light S

Page 36 - Normally Closed Switch

10.10 WIRING DIAGRAMSModels 927061, 063, 065,060, 062, 064 - START/ ^TRANSMISSION NEUTRAL SWITCHREAR PARKING BRAKE SWITCH10-41

Page 37 - 10.6 FUSES

Models 927061,063, 065, 060, 062,064 - RUN PTO OFFENGINEIREGULATORMAGNETO KILL66551 134 4WHITE / BLACK______rBLACKHEADLIGHT {IP_Q] LT.BLUE qN^POSITIVE

Page 38 - 10.7 DIODES AND RECTIFIERS

Models 927061,063, 065, 060, 062,064 - RUN PTO ONTRANSMISSIONNEUTRALSWITCHREAR PARKING BRAKE SWITCHA,_____,BFUSE25A BLACK10-43

Page 39 - Model 927061, 063, 065

Models 927061,063, 065, 060, 062, 064 - OFFTRANSMISSIONNEUTRALSWITCHREAR PARKING BRAKE SWITCHi10-44

Page 40 - Model 927061,063,065

#Wear adequate safety gear, sturdy shoes, and protective gloves.DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotatin

Page 41 - 10.10 WIRING DIAGRAMS

NEVER fill fuel tank when engine is running or hot from operation.NEVER fill or drain fuel tank indoors.NEVER overfill fuel tank.Replace fuel cap secu

Page 42

2.6 CLEANING AND STORAGEIMPORTANT: Never spray unit with water or store unit outdoors to help prevent sealed bearing rust or corrosion. Water can see

Page 43 - 25A BLACK

SECTION 3 - SPECIFICATIONSModel Number 927061/927060 927063/927062927065/927064Description 1028 12321440Engine ManufacturerBriggs & StrattonEngine

Page 44 - BRAKE SWITCH

SECTION 4 - GENERAL MAINTENANCE & ADJUSTMENTS4.1 CONTROLS AND FEATURESWARNING: AVOID INJURY. Read and understand the entire Safety section before

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